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File M4043 (2MB)

Aluminium wire

Product description

Aluminium-Silicon basis solid wire for GMAW and GTAW aluminium alloys welding.

Applications

Excellent surface finish. High resistance to cracks on the weld metal when combined with base materials of the 6000 series. Iron/metalwork, bicycles, motorbikes, automotive industry, air extraction facilities.

Classification

EN ISO 18273 S Al 4043 (AlSi5)
AWS/SFA-5.10/5.10M ER 4043
UNS A94043
ISO TR 17671-4 / EN 1011-4 Type 4
ASME IX F-Nº23 (QW-432)

Approvals

Vd TÜV 1153 DB N. 61.254.01 CE N. 0035-CPR-C616

Chemical composition (weight %)

Chemistry according to EN ISO 18273. Individual values indicated in the table are maximum values.

Si Fe Cu Mn Mg Zn Ti Be Al
4,5-6,0 0,60 0,30 0,15 0,20 0,10 0,15 0,0003 Rest./Bal.

Mechanical properties, typical as weld

Mechanical properties of the deposited metal are determined by the dilution with the base material.

  Gas Temp. Condition Yield Strength 0,2% Tensile Strength Elongation
Values acc. to DIN 1732-3 I1 20ºC As welded ≥ 120 N/mm2 ≥ 250 N/mm2 ≥ 18%

Usual base materials to be welded

Suitable for cast aluminium welding and cast aluminium welding when joining products of the series 3000, 5000, 6000, 7000. Products of series 3000, 5000, 6000.

Packaging

Product Size (Ø mm)
Plastic spools, Baskets and Drums GMAW 1-1.20 – 1. 60 GTAW 2.4-3.2

Almacenamiento

Keep protected from humidity and dirt. Once the package is opened, and in case of not using all the material, keep into its original case closed and preferably in a heated cabinet, at least at 20°C. Keep the label of the spool (GMAW) or wrapping (GTAW).

Before welding

Remove the alumina layer and dirt (grease, dust…) as well as humidity from the welding area mechanically or by brushing it with stainless steel spikes. Do not use lubricant that contains diluted oils in the joints.

Welding equipment

When welding GMAW, conducts (liners, etc.) and pushing rollers have to be suitable for aluminum and be kept clean. Do not hit the gas outlet nozzle.

Welding conditions

  Thickness Temperature
Preheating ≥ 10 mm Start : 90-110ºC
Interpass All thickness Max. 110ºC

Shielding gas

Inert gas : Ar 100%, Ar-He mixture
EN ISO 14175: I1
Flow = 14-18 L/min

Welding positions

  Soldeo PA 1G Soldeo PB 2F Soldeo PC 2G Soldeo PD 4F Soldeo PE 4G Soldeo PF 3G
EN ISO 6947 PA PB PC PD PE PF
ASME IX 1G 2F 2G 4F 4G 3G ↑

Type of current & polarity

GMAW: Direct current, electrode to positive terminal: DC.E+ (Applicable modes: pulsed & not pulsed).

GTAW: Altern current, (Applicable modes: pulsed & not pulsed).

Recommended welding parameters for GMAW (pulsed)

These parameters may vary slightly depending on the welding unit.

 

ø 1,0 mm

 

Union Param.* Welding position
All positions
Parámetro unión BW3t BW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
ø 1,2 mm
Union Param.* Welding position
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW3t BW mb t ≤ 3mm Int. (A) 140-150 - 140-150 - 140-150 130-140
Volt. (V) 21-22 - 21-22 - 21-22 21-23
Parámetro unión BW3t BW mb t > 3mm t ≤ 8mm Int. (A) 160-180 - 150-170 - 150-170 140-160
Volt. (V) 22-24 - 21-23 - 21-23 23-24
BW mb t > 8mm Int. (A) 180-220 - 170-180 - 180-220 140-200
Volt. (V) 23-25 - 23-24 - 23-25 23-24
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 130-140
Volt. (V) 21-23
FW t > 3mm t ≤ 8mm Int. (A) 150-170
Volt. (V) 21-23
FW t > 8mm Int. (A) 180-220 170-190 200-220 200-220 140-180
Volt. (V) 23-25 23-24 23-25 23-25 23-24
ø 1,6mm
 
Union Param.* Posición soldeo
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW5t BW mb t > 5mm Int. (A) 280-330---          
Volt. (V) 26-29 ---          
Parámetro unión FW5t FW t > 5mm Int. (A) 280-330          
Volt. (V) 26-29          

*Parameters for pulsed current.

File M5356 (2MB)

Aluminium wire

Product description

Aluminium-Magnesium basis solid wire for GMAW and GTAW aluminium alloys welding.

Applications

Weldings where a high tensile strength is needed. More common welding alloy within Al-Mg family.

Classification

EN ISO 18273 Al 5356 (Al Mg5Cr(A))
AWS/SFA-5.10/5.10M ER 5356
UNS A95356
ISO TR 17671-4 / EN 1011-4 Type 5
ASME IX F-Nº22 (QW-432)

Approvals

Vd TÜV 1153 DB N. 61.254.01 CE N. 0035-CPR-C616

Chemical composition (weight %)

Chemistry according to EN ISO 18273. Individual values indicated in the table are maximum values.

Si Fe Cu Mn Mg Cr Zn Ti Be Al
0,25 0,40 0,10 0,05 - 0,20 4,5 - 5,5 0,05 - 0,20 0,10 0,06-0,20 0,0003 Rest./Bal.

Mechanical properties, typical as weld

Mechanical properties of the deposited metal are determined by the dilution with the base material.

  Gas Temp. Condition Yield Strength 0,2% Tensile Strength Elongation
Values acc. to DIN 1732-3 I1 20ºC As welded ≥ 120 N/mm2 ≥ 250 N/mm2 ≥ 18%

Usual base materials to be welded

Suitable for joint welding of aluminium alloys from 5000 and 6000 series.

Packaging

Product Size (Ø mm)
Plastic spools, Baskets and Drums GMAW 1-1.20 – 1. 60 GTAW 2.4-3.2

Storage

Keep protected from humidity and dirt. Once the package is opened, and in case of not using all the material, keep into its original case closed and preferably in a heated cabinet, at least at 20°C. Keep the label of the spool (GMAW) or wrapping (GTAW).

Before welding

Remove the alumina layer and dirt (grease, dust…) as well as humidity from the welding area mechanically or by brushing it with stainless steel spikes. Do not use lubricant that contains diluted oils in the joints.

Welding equipment

When welding GMAW, conducts (liners, etc.) and pushing rollers have to be suitable for aluminum and be kept clean. Do not hit the gas outlet nozzle.

Welding conditions

  Thickness Temperature
Preheating ≥ 10 mm Start : 90-110ºC
Interpass All thickness Max. 110ºC

Shielding gas

Inert gas: Ar 100%, Ar-He mixture
EN ISO 14175: I1
Flow = 14-18 L/min

Welding positions

  Soldeo PA 1G Soldeo PB 2F Soldeo PC 2G Soldeo PD 4F Soldeo PE 4G Soldeo PF 3G
EN ISO 6947 PA PB PC PD PE PF
ASME IX 1G 2F 2G 4F 4G 3G ↑

Type of current & polarity

GMAW: Direct current, electrode to positive terminal: DC.E+ (Applicable modes: pulsed & not pulsed).

GTAW: Altern current, (Applicable modes: pulsed & not pulsed).

PRecommended welding parameters for GMAW (pulsed)

These parameters may vary slightly depending on the welding unit.

 

ø 1,0 mm

 

Union Param.* Welding position
All positions
Parámetro unión BW3t BW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
ø 1,2 mm
Union Param.* Welding position
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW3t BW mb t ≤ 3mm Int. (A) 140-150 - 140-150 - 140-150 130-140
Volt. (V) 21-22 - 21-22 - 21-22 21-23
Parámetro unión BW3t BW mb t > 3mm t ≤ 8mm Int. (A) 160-180 - 150-170 - 150-170 140-160
Volt. (V) 22-24 - 21-23 - 21-23 23-24
BW mb t > 8mm Int. (A) 180-220 - 170-180 - 180-220 140-200
Volt. (V) 23-25 - 23-24 - 23-25 23-24
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 130-140
Volt. (V) 21-23
FW t > 3mm t ≤ 8mm Int. (A) 150-170
Volt. (V) 21-23
FW t > 8mm Int. (A) 180-220 170-190 200-220 200-220 140-180
Volt. (V) 23-25 23-24 23-25 23-25 23-24
ø 1,6mm
Union Param.* Welding position
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW5t BW mb t > 5mm Int. (A) 280-330 ---          
Volt. (V) 26-29 ---          
Parámetro unión FW5t FW t > 5mm Int. (A) 280-330          
Volt. (V) 26-29          

*Parameters for pulsed current.

File M5183 (2MB)

Aluminium wire

Product description

Aluminium-Magnesium basis solid wire for GMAW and GTAW aluminium alloys welding.

Applications

Weldings where high tensile strength, high resilience resistance and excellent seawater corrosion resistance are needed. It can be applied in the construction of ships, railway, offshore and cryogenic plants.

Classification

EN ISO 18273 Al 5183 (Al Mg4,5 Mn0,7(A))
AWS/SFA-5.10/5.10M ER 5183
UNS A95183
ISO TR 17671-4 / EN 1011-4 Type 5
ASME IX F-Nº22 (QW-432)

Approvals

Vd TÜV 1153 DB N. 61.254.01 CE N. 0035-CPR-C616

Chemical composition (weight %)

Chemistry according to EN ISO 18273. Individual values indicated in the table are maximum values.

Si Fe Cu Mn Mg Cr Zn Ti Be Al
0,40 0,40 0,10 0,50 - 1,0 4,3 - 5,2 0,05 - 0,25 0,25 0,15 0,0003 Rest./Bal.

Mechanical properties, typical as weld

Mechanical properties of the deposited metal are determined by the dilution with the base material.

  Gas Temp. Condition Yield Strength 0,2% Tensile Strength Elongation
Values acc. to DIN 1732-3 I1 20ºC As welded ≥ 130 N/mm2 ≥ 275 N/mm2 ≥ 18%

Usual base materials to be welded

Suitable for joint welding of aluminium alloys from 5000 and 6000 series.

Packaging

Product Size (Ø mm)
Plastic spools, Baskets and Drums GMAW 1-1.20 – 1. 60 GTAW 2.4-3.2

Storage

Keep protected from humidity and dirt. Once the package is opened, and in case of not using all the material, keep into its original case closed and preferably in a heated cabinet, at least at 20°C. Keep the label of the spool (GMAW) or wrapping (GTAW).

Before welding

Remove the alumina layer and dirt (grease, dust…) as well as humidity from the welding area mechanically or by brushing it with stainless steel spikes. Do not use lubricant that contains diluted oils in the joints.

Welding equipment

When welding GMAW, conducts (liners, etc.) and pushing rollers have to be suitable for aluminum and be kept clean. Do not hit the gas outlet nozzle.

Welding conditions

  Thickness Temperature
Preheating ≥ 10 mm Start : 90-110ºC
Interpass All thickness Max. 110ºC

Shielding gas

Inert gas: Ar 100%, Ar-He mixture
EN ISO 14175: I1
Flow = 14-18 L/min

Welding positions

  Soldeo PA 1G Soldeo PB 2F Soldeo PC 2G Soldeo PD 4F Soldeo PE 4G Soldeo PF 3G
EN ISO 6947 PA PB PC PD PE PF
ASME IX 1G 2F 2G 4F 4G 3G ↑

Type of current & polarity

GMAW: Direct current, electrode to positive terminal: DC.E+ (Applicable modes: pulsed & not pulsed).

GTAW: Altern current, (Applicable modes: pulsed & not pulsed).

Recommended welding parameters for GMAW (pulsed)

These parameters may vary slightly depending on the welding unit.

 

ø 1,0 mm

 

Union Param.* Welding position
All positions
Parámetro unión BW3t BW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
ø 1,2 mm
Union Param.* All positions
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW3t BW mb t ≤ 3mm Int. (A) 140-150 - 140-150 - 140-150 130-140
Volt. (V) 21-22 - 21-22 - 21-22 21-23
Parámetro unión BW3t BW mb t > 3mm t ≤ 8mm Int. (A) 160-180 - 150-170 - 150-170 140-160
Volt. (V) 22-24 - 21-23 - 21-23 23-24
BW mb t > 8mm Int. (A) 180-220 - 170-180 - 180-220 140-200
Volt. (V) 23-25 - 23-24 - 23-25 23-24
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 130-140
Volt. (V) 21-23
FW t > 3mm t ≤ 8mm Int. (A) 150-170
Volt. (V) 21-23
FW t > 8mm Int. (A) 180-220 170-190 200-220 200-220 140-180
Volt. (V) 23-25 23-24 23-25 23-25 23-24
ø 1,6mm
Union Param.* All positions
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW5t BW mb t > 5mm Int. (A) 280-330 ---          
Volt. (V) 26-29 ---          
Parámetro unión FW5t FW t > 5mm Int. (A) 280-330          
Volt. (V) 26-29          

*Parameters for pulsed current.

File M1070 (2MB)

Aluminium wire

Product description

Aluminium-Magnesium basis solid wire for GMAW and GTAW aluminium alloys welding.

Applications

Excellent surface finish, very good weldability. Iron/metalwork, water conduction, electric elements.

Classification

EN ISO 18273 S Al 1070 (Al 99,7)
AWS/SFA-5.10/5.10M ER 1070
UNS -
ISO TR 17671-4 / EN 1011-4 -
ASME IX EN AW-1070A

Approvals

CE N. 0035-CPR-C616

Chemical composition (weight %)

Chemistry according to EN ISO 18273. Individual values indicated in the table are maximum values.

Si Fe Cu Mn Mg Cr Zn Ti Be Al
0,20 0,25 0,04 0,03 0,03 - 0,04 0,03 0,0003 99,70

Mechanical properties, typical as weld

Mechanical properties of the deposited metal are determined by the dilution with the base material.

  Gas Temp. Condition Yield Strength 0,2% Tensile Strength Elongation
Values acc. to DIN 1732-3 I1 20ºC As welded - ≥ 60 N/mm2 ≥ 35%

Usual base materials to be welded

Suitable for joint welding of aluminium alloy 1000. It can be used with alloys 5000 or other alloys whenever water tightness in the union is required or there are no mechanical requirements.

Packaging

Product Size (Ø mm)
Plastic spools, Baskets and Drums GMAW 1-1.20 – 1. 60 GTAW 2.4-3.2

Storage

Keep protected from humidity and dirt. Once the package is opened, and in case of not using all the material, keep into its original case closed and preferably in a heated cabinet, at least at 20°C. Keep the label of the spool (GMAW) or wrapping (GTAW).

Before welding

Remove the alumina layer and dirt (grease, dust…) as well as humidity from the welding area mechanically or by brushing it with stainless steel spikes. Do not use lubricant that contains diluted oils in the joints.

Welding equipment

When welding GMAW, conducts (liners, etc.) and pushing rollers have to be suitable for aluminum and be kept clean. Do not hit the gas outlet nozzle.

Welding conditions

  Thickness Temperature
Preheating ≥ 10 mm Start : 90-110ºC
Interpass All thickness Max. 110ºC

Shielding gas

Inert gas: Ar 100%, Ar-He mixture
EN ISO 14175: I1
Flow = 14-18 L/min

Welding positions

  Soldeo PA 1G Soldeo PB 2F Soldeo PC 2G Soldeo PD 4F Soldeo PE 4G Soldeo PF 3G
EN ISO 6947 PA PB PC PD PE PF
ASME IX 1G 2F 2G 4F 4G 3G ↑

Type of current & polarity

GMAW: Direct current, electrode to positive terminal: DC.E+ (Applicable modes: pulsed & not pulsed).

GTAW: Altern current, (Applicable modes: pulsed & not pulsed).

Recommended welding parameters for GMAW (pulsed)

These parameters may vary slightly depending on the welding unit.

 

ø 1,0 mm

 

Union Param.* Welding position
All positions
Parámetro unión BW3t BW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 110-130
Volt. (V) 20-22
ø 1,2 mm
Union Param.* Welding position
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW3t BW mb t ≤ 3mm Int. (A) 140-150 - 140-150 - 140-150 130-140
Volt. (V) 21-22 - 21-21 - 21-22 21-23
Parámetro unión BW3t BW mb t > 3mm t ≤ 8mm Int. (A) 160-180 - 150-170 - 150-170 140-160
Volt. (V) 22-24 - 21-23 - 21-23 23-24
BW mb t > 8mm Int. (A) 180-220 - 170-180 - 180-220 140-200
Volt. (V) 23-25 - 23-24 - 23-25 23-24
Parámetro unión FW3t FW t ≤ 3mm Int. (A) 130-140
Volt. (V) 21-23
FW t > 3mm t ≤ 8mm Int. (A) 150-170
Volt. (V) 21-23
FW t > 8mm Int. (A) 180-220 170-190 200-220 200-220 140-180
Volt. (V) 23-25 23-24 23-25 23-25 23-24
ø 1,6mm
Union Param.* Welding position
PA 1G PB 2F PC 2G PD 4F PE 4G PF 3G ↑
Parámetro unión BW5t BW mb t > 5mm Int. (A) 280-330 ---          
Volt. (V) 26-29 ---          
Parámetro unión FW5t FW t > 5mm Int. (A) 280-330          
Volt. (V) 26-29          

*Parámetros para corriente pulsada.